Allen-Bradley 22B-D012N104 PowerFlex 40 AC Drive, 1 HP, 200-240V

The Allen-Bradley 22B-D012N104 PowerFlex 40 AC Drive is a high-performance, compact variable frequency drive (VFD) designed for controlling 3-phase AC motors in industrial automation systems. Engineered by Rockwell Automation, the PowerFlex 40 offers outstanding reliability, precision, and efficiency, making it ideal for a wide range of applications, from simple fan and pump control to more complex motor-driven systems. Its advanced features enable precise motor control, energy savings, and enhanced system performance, all within a user-friendly platform.

The PowerFlex 40 AC Drive is perfect for applications where space and performance are crucial, and offers easy integration with existing control systems. Whether you're upgrading an old system or building a new one, this drive provides optimal motor control and protection, ensuring smooth operation, energy efficiency, and reduced downtime.

Key Features and Benefits:

• Compact and Efficient: The PowerFlex 40 is designed for small to medium-sized motor applications, offering a compact, space-saving solution without compromising performance.

• Energy Savings: By optimizing motor speed and torque, the 22B-D012N104 reduces energy consumption, leading to lower operational costs.

• Advanced Motor Control: Features such as vector control and sensorless control enhance motor performance and precision, improving system efficiency and reliability.

• Easy Integration: With multiple I/O options, flexible communication protocols, and quick setup, the PowerFlex 40 is simple to integrate into existing automation systems, reducing downtime during installation.

• Robust Protection: Built-in protective features such as overcurrent, overvoltage, and under-voltage protection help safeguard both the drive and connected motor from damage, extending the system's lifespan.

• User-Friendly Interface: The intuitive keypad and display make setup, programming, and troubleshooting easy, even for users with limited experience.

Technical Specifications:

• Model: 22B-D012N104

• Drive Type: PowerFlex 40 AC Drive

• Input Voltage: 200-240V AC, 3-phase

• Output Voltage: 0-240V AC, 3-phase

• Motor Power: 1.0 HP (0.75 kW)

• Output Frequency: 0–400 Hz

• Current Rating: 4.2 A

• Control Type: Sensorless Vector Control, V/Hz Control

• Mounting Type: Panel Mount

• Dimensions (HxWxD): 4.65 x 3.92 x 5.2 inches (118 x 100 x 132 mm)

• Weight: 1.5 kg (3.3 lbs)

• Operating Temperature: 32°F to 122°F (0°C to 50°C)

• Certifications: UL, CE, CSA, RoHS Compliant

• Communication Options: Built-in RS485, optional Modbus RTU support

Typical Applications and Use Cases:

• Fan and Pump Control: Perfect for controlling fans and pumps in HVAC systems, water treatment facilities, and other applications requiring variable speed operation.

• Conveyor Systems: Used in material handling systems to control conveyor belts, ensuring precise motor control and reducing energy consumption.

• Compressors: Ideal for compressor applications where energy efficiency and precise speed control are essential for operation.

• Machine Tools: The PowerFlex 40 is widely used in industrial machine tools, enabling precise motor control for automated systems.

• Textile and Printing Industries: Provides reliable motor control for machines used in textile manufacturing, printing presses, and other automated manufacturing processes.

Support & Maintenance:

The PowerFlex 40 drive is designed for long-lasting operation with minimal maintenance. Regular inspection is recommended to ensure that the drive is running within its specified voltage and current parameters. Proper ventilation and ambient temperature control should also be maintained to prevent overheating and ensure optimal performance.

Rockwell Automation provides comprehensive technical support, detailed manuals, and a range of diagnostic tools for troubleshooting and configuration. Additionally, authorized service centers are available for repairs and in-depth service needs.

FAQ Section:

1. What is the horsepower rating of the Allen-Bradley 22B-D012N104?

• The PowerFlex 40 AC drive is rated for 1.0 HP (0.75 kW) and is suitable for smaller motor-driven applications.

2. What is the input voltage range for the PowerFlex 40 drive?

• The 22B-D012N104 model operates with an input voltage range of 200–240V AC, making it ideal for standard industrial power supplies.

3. Can the PowerFlex 40 be used for high-frequency motor control?

• Yes, the PowerFlex 40 offers a frequency range of 0-400 Hz, allowing it to control motors across a wide range of speeds.

4. What types of motors can the PowerFlex 40 control?

• The PowerFlex 40 is designed for controlling 3-phase AC motors and is suitable for many industrial applications requiring variable speed control.

5. Does the PowerFlex 40 have built-in protection features?

• Yes, the PowerFlex 40 includes built-in protection features such as overcurrent, overvoltage, and under-voltage protection to ensure the longevity of the drive and connected motors.